St. Paul, MN (October 29, 2020) — The Matsuura LUMEX Technology has completely disrupted the part design paradigm. Instead of starting from a block or some other traditional geometric shape, the designer now begins with a blank page to ‘grow’ their designs for lightest weight, sleekest design, and most efficient use of material.
The use of the term, “sintering” is a generic description of the process that most Metal AM machines use. The technology utilized in the Matsuura LUMEX series is more accurately described as Powder Bed Fusion with “selective laser melting.” For the Hybrid technology, this machine configuration provides the most benefits and allows the user to capitalize on the unique features that can be created with the Matsuura LUMEX Hybrid.
The Matsuura LUMEX technology complements the milling process by utilizing Powder Bed Fusion. This technology provides excellent stability and repeatability, which allows the machine to know where in the coordinate system the build is taking place and maintain the overall accuracy of the completed part.
The ability to “grow” a metal component in layers with complex internal features and fine mill those internal features, as the layers are added, to give a perfect surface finish are what makes the LUMEX Series such a distinctive, unique and remarkable production platform and machine tool.
Custom Mold & Design (CMD) is an industry leader for designing and building high-precision, fast cycling molds, machine components, and fixtures. We invest in the latest and most cutting-edge equipment to preserve our high-quality and precision.
Located in Forest Lake, MN, CMD most recently acquired the Matsuura LUMEX Avance-25 Metal Laser Sintering Hybrid Milling Machine and now maintains the ability to leverage AM’s on-demand manufacturing competencies and expanding flexibility with the Matsuura LUMEX technology.
With CMD’s sustained performance of manufacturing molds since its foundation in 1965, their designers are extremely proficient with a dedicated interest in their customers’ needs. With the addition of the Matsuura LUMEX Avance-25, molds with complex geometries can now be fabricated in one piece with high accuracy, shortening lead time and reducing manufacturing costs by as much as a third over conventional machining technology.
The Avance-25 relies on one-machine, one-process manufacturing of complex molds and parts by fusing metal laser sintering technology with high speed milling technology. The Hybrid technology creates a “finished” part with machined surface finish and accuracy, without inducing the additional variation caused by multiple machine set-ups and part handling.
According to Matsuura LUMEX Director, NA, Tom Houle, Matsuura’s Hybrid additive/subtractive machining produces highly accurate parts from metal powders that are melted and sintered using a laser while surfaces are precisely milled at high speeds. This technology allows the ability to “grow” a metal component in layers with complex internal features and fine mill those internal features, as the layers are added, to give a perfect surface finish are what makes the LUMEX Series such a distinctive, unique and remarkable production platform and machine tool.
Houle explains that the hybrid technology is a proven solution for moldmakers. In most cases, the proper implementation of the hybrid technology in a mold component will eliminate the need for EDM. This in and of itself is a large time saver in the mold build process. Many components can be completely machined in the hybrid machine, there is an elimination of queue times to get other work completed on a component, typically reducing overall mold build time.
Houle believes the benefit to the owner of the mold is clear: improved cycle times, sometimes as much as 50 percent using conformal cooling, and improved part yields and initial part quality by utilizing the variable porosity capabilities of the powder bed fusion process to assist in the venting of mold gases in the flow front. The Matsuura LUMEX Technology has completely disrupted the part design paradigm. Instead of starting from a block or some other traditional geometric shape, the designer now begins with a blank page to ‘grow’ their designs for lightest weight, sleekest design, and most efficient use of material.
Matsuura Machinery USA, Inc., located in St. Paul, MN is the U.S. subsidiary of Matsuura Machinery Corporation in Japan. Since 1935, Matsuura has been the forerunner in designing innovative technology and manufacturing solutions to a variety of industries around the globe. Matsuura Machinery USA, Inc. delivers unmatched excellence in 5-axis, vertical, horizontal, linear motor, multi-tasking CNC machine tools and machines with a powder bed metal AM platform with machining capability. Matsuura Machinery USA, Inc. provides the service, applications and technical field support that have always been the Matsuura standard for business.
For more information about Matsuura, please contact: [email protected] or visit: matsuurausa.com.